InsuGate SMT Gate Drive Transformers


InsuGate SMT Gate Drive Transformers

Manufacturer

Part #

Category

TDK Corporation B78541A25 Power

Description

TDK's InsuGate series of SMT gate drive transformers now features variants rated for a DC working voltage of up to 1000 V. These transformers are designed for compact gate driver applications in e-mobility and industrial environments, offering robust isolation and reduced PCB space requirements. They meet IEC standards and are qualified to AEC-Q200, ensuring reliability in high-switching-frequency applications.

TDK InsuGate SMT Gate Drive Transformers (B78541A25)

Introduction

The TDK InsuGate SMT Gate Drive Transformers, specifically the B78541A25 model, represent a significant advancement in transformer technology, designed to meet the demands of modern power electronics. With a DC working voltage rating of up to 1000 V, these transformers are ideal for compact gate driver applications in e-mobility and industrial environments.

Part Description

The InsuGate series features a robust design that includes a triple-insulated winding structure and a MnZn ferrite core, which together provide excellent isolation and performance in high-switching-frequency applications. Measuring just 13.85 x 10.5 x 9.2 mm, these transformers reduce PCB space requirements by approximately 30% compared to traditional designs. They are qualified to AEC-Q200 standards, ensuring reliability and durability in demanding conditions. With a nominal inductance of 75 µH and a coupling capacitance of only 4 pF, they are particularly suited for fast-switching IGBT and SiC devices.

Applications

  • Switch-mode power supplies
  • Gate driver circuits
  • Isolated DC-DC converters
  • Galvanically isolated single-channel IGBT/SiC driver ICs

Industries

  • Automotive (e-mobility)
  • Industrial automation
  • Renewable energy systems
  • Consumer electronics

Usage Ideas

  1. Electric Vehicle Charging Stations: Utilize the InsuGate transformer in the gate driver circuit of an electric vehicle charging station to ensure reliable operation and efficient power transfer.
  2. Renewable Energy Inverters: Implement the transformer in a solar inverter design to provide galvanic isolation and enhance the performance of the power conversion process.
  3. Industrial Motor Drives: Integrate the transformer into a motor drive application to improve the efficiency and reliability of the control circuitry in industrial automation systems.

Conclusion

The TDK InsuGate SMT Gate Drive Transformers (B78541A25) are a cutting-edge solution for modern power electronics, offering high voltage ratings, compact design, and robust performance. Their versatility makes them suitable for a wide range of applications across various industries, paving the way for advancements in e-mobility, industrial automation, and beyond.